In corrugated manufacturing, manual dunnage placement represents a significant labor cost and workplace safety concern. TopBot’s advanced robotics and machine vision system automates this final manual step in your corrugator operations, reducing direct labor costs while increasing throughput.

Immediate Cost Benefits of TopBot Implementation

Your labor costs represent one of the largest operational expenses in corrugated manufacturing. By automating dunnage placement, you’ll reduce direct wages while moving your skilled workers to more strategic roles. This smart reallocation of your team creates opportunities for growth and improves your plant’s efficiency.

TopBot processes up to 200 units per hour with cycle times as fast as 15 seconds – far surpassing manual placement rates. For your facility, this means higher daily output without quality compromises or overtime costs.

Long-Term Financial Advantages

Manual dunnage placement puts your workers at risk near moving conveyor systems, leading to an industry average of three recordable incidents per year. By automating this task, you’ll reduce workplace injuries, lower workers’ compensation claims, and decrease insurance premiums.

The robotic precision creates units with accurate dunnage placement, improving appearance and consistency in your shipments to customers. Your customers will notice the difference in quality, leading to stronger relationships and repeat business opportunities.

The system’s 2D and 3D vision technology handles different stack sizes without manual adjustments. Your production line keeps moving with minimal interruptions between product changes, maintaining quality across every specification you run.

ROI Analysis

Before investing in automation, you need clear numbers. TopBot provides multiple paths to ROI through direct cost savings. Let’s break down where those savings come from.

Your immediate returns start with reduced labor costs, lower training expenses, and decreased material waste. The faster production speed means more output without adding shifts or paying overtime rates.

Beyond the monthly savings, you’ll see lasting value through reduced workplace incidents and strengthened customer relationships. Your insurance costs go down while equipment longevity increases thanks to consistent, precise operation.

Implementation and Support

Transitioning to automated systems requires expert guidance and ongoing support. At 20/20 Robotics, we partner with you through every step of the TopBot integration process.

Our team provides complete project consulting and system integration services. We maintain direct technical support channels, train your staff thoroughly, and work with you to optimize TopBot for your specific production needs.

The implementation follows a carefully planned timeline to keep your production moving. Our technicians collaborate with your team to ensure smooth integration with your existing systems and workflows.

Your facility deserves the best in automation technology. Take the next step toward increased efficiency and profitability – learn more about our Dunnage TopBot solutions at https://www.2020robotics.com/dunnage-topbot/

Frequently Asked Questions

What maintenance requirements does TopBot have?

TopBot requires standard preventive maintenance similar to other automated systems in corrugated manufacturing. Regular inspections and routine updates help maintain optimal performance.

How long does TopBot installation take?

Installation timelines vary based on facility requirements but typically complete within a few days to minimize production disruption.

Can TopBot handle different product sizes?

Yes, TopBot’s 3D vision systems automatically adjust to varying stack sizes and configurations, making it versatile for different production needs.

What training do operators need?

Basic operator training is provided during installation, with most staff becoming proficient in TopBot operation within a few days.

How does TopBot integrate with existing systems?

TopBot works seamlessly with your current corrugator lines and strapping equipment, communicating directly with your programmable logic controller (PLC) to coordinate operations smoothly.